Synthesis gas production in fertiliser production
Synthesis gas production in fertiliser production – Flow measurement of natural gas intake
Synthesis gas production in fertiliser production – Flow measurement of fresh air intake
Synthesis gas production in fertiliser production – Scrubber feed pressure measurement
Synthesis gas production in fertiliser production – Scrubber feed DP flow measurement
Synthesis gas production in fertiliser production – Sump level measurement
Synthesis gas production in fertiliser production – Level measurement in the CO2 scrubber
Synthesis gas production in fertiliser production – N2, H2 pressure measurement
Synthesis gas production in fertiliser production – Temperature measurement of the circulating CO2 scrubbing agent
Synthesis gas production in fertiliser production – N2, H2 flow measurement
Synthesis gas production in fertiliser production – Integrated control valve with flow, pressure and temperature measurement of water
Synthesis gas production in fertiliser production

Beschreibung

Flow measurement of natural gas intake

Anforderungen

  • High flow rate
  • Very low pressure loss

Beschreibung

Flow measurement of fresh air intake

Anforderungen

  • Very high flow rate
  • Low pressure loss

Beschreibung

Scrubber feed pressure measurement

Anforderungen

  • Compressor control
  • process monitoring

Beschreibung

Scrubber feed DP flow measurement

Anforderungen

  • Compressor control
  • process monitoring

Beschreibung

Sump level measurement

Anforderungen

  • Level control

Beschreibung

Level measurement in the CO2 scrubber

Anforderungen

  • Bypass chamber
  • Amine poses difficult process conditions
  • Adapted bypass material

Beschreibung

N2, H2 pressure measurement

Anforderungen

  • Compressor control
  • process monitoring

Beschreibung

Temperature measurement of the circulating CO2 scrubbing agent

Anforderungen

  • Materials adapted to amines
  • Accurate desorption temperature

Beschreibung

N2, H2 flow measurement

Anforderungen

  • Compressor control
  • process monitoring

Beschreibung

Integrated control valve with flow, pressure and temperature measurement of water

Anforderungen

  • Local measurement and control of flow
  • High control quality
  • Advanced digitalisation strategies (digital factory)

Overview

Synthesis gas production in fertiliser production

Synthesis gas is produced by passing natural gas through the catalyst at very high temperatures

Synthesis gas, for example a mixture of hydrogen and nitrogen, is an important preliminary product for ammonia production and thus subsequent fertiliser production. Synthesis gas is obtained from the catalytic conversion of natural gas with water vapour and air in the catalyst at very high temperatures. This produces a gas mixture of hydrogen and nitrogen at a ratio of 3:1. Most synthesis gas production processes involve relatively elaborate and complex purification and treatment of the synthesis gas mixture downstream of the reactor. This is basically the CO2 separation in the gas scrubber, where the carbon dioxide is removed from the mixture by an alkali scrubber, e.g. using amine.

KROHNE offers high-precision ultrasonic flowmeters for this, which reliably measure the flow of process gases in the measuring tube without moving parts. They do not cause any pressure loss, are low-maintenance and highly durable. Level transmitters with guided radar are available for monitoring CO2 gas scrubbing. There are also industrial resistance thermometers with interchangeable measuring inserts for measuring the temperature of the circulating scrubbing agent.